Ford F-150: 8 Common Problems (Useful Solution Guide) - Engine Patrol (2024)

The F-150 has been the bestselling vehicle in American since 1981.

Popular due to its affordable price tag and capability, the F-150 is a great truck.

However, like all vehicles, the Ford F-150 is not without its problems.

In this article we’ll look at some common problems associatedwith the F-150 and uncover what could be the root cause…

Table of Contents

Ford F-150: 8 Common Problems (Useful Solution Guide) - Engine Patrol (1)

Ford F-150 Shutting Off Whilst Driving

Some F-150 owners have reported that their vehicle continually shuts off whilst driving.

A vehicle that shuts off while driving will leave the driver with no power steering, an inability to accelerate, and a stiffer brake pedal (due to no brake pedal assist).

This is a problem because the vehicle becomes much more difficult to control, leading to unsafe driving conditions.

Stalling while driving is an issue across many years of F-150, and what can cause stalling is a broad subject. We have compiled a list of the most likely possibilities:

AlternatorFailure

The biggest cause of any year F-150 engine dying while driving, is thealternator.

The alternator charges the battery and provides electrical power to the entire vehicle, including the computer and electrical systems that run the engine.

If the alternator fails, the engine will eventually stall out, and the battery will be dead so it will not restart. Labor costs for alternator replacement is about $100, while the part is about $450.

Throttle BodyIssues

Another very common cause for this complaint is the throttle body, though it seems to be more prevalent among 2015-2016 F-150s.

Throttle bodies were defective on some 2015-2016 F-150s and can be replaced under a recall campaign at your local Ford dealership.

Drivers experienced the vehicle shutting off while driving on the highway, but when the vehicle was finally stopped, it would start again. Either way, this problem would continue happening until owners had their throttle body replaced.

Internal Engine Failure

Never rule out the possibility that the culprit could be a major engine issue.

Some early designed 3.5L V6 Ecoboost engines in 2012 models have suffered massive engine failures, such as a burnt piston or broken connecting rod.

The cost of this repair varies a lot, but can reach upwards of 10,000 dollars.

Usually due to significant damage, the whole engine needs to be replaced. This is costly in parts, and labor intensive.

Ford F-150 Shuts Off Whilst Stopped / When Idle

This is a complaint, not to be confused with Auto Start/Stop.

Auto Start/Stop is a system designed to purposefully turn the engine off ata stop in order to save fuel and reduce emissions.

If your F-150 stalls at idle, and is not equipped with Auto Start/Stop, then the problem may lie in the engine bay.

Here is a list of engine components that could cause stalling at a stop/idle:

  • Dirty throttle body
  • Faulty MAF sensor
  • Faulty EGR valve
  • Vacuum leak
  • Intake/intake gasket leak

Sometimes, when this issue is present, an engine light will come on and a code will be stored. This indicates an issue with the engine and can point you or your technician in the right direction.

If you are experiencing stalling and the engine light is on, take the vehicle into a repair shop right away. Depending on the cause of failure, the cost of repair may vary significantly.

Please note that while the majority of stalling issues stem from a faulty engine component, it may lie in the transmission as well, specifically the torque converter.

A torque converter is a device used in an automatic transmission, thatfunctions in a similar way as a clutch in a manual transmission does.

Inoperable torque converters that do not function as intended can result in a vehicle that stalls when it comes to a stop.

A torque converter replacement averages out at about 1000 dollars.

Related:

Ford F-150 Shutting Down to Save Battery

F-150s come equipped with an infotainment screen that will display a message reading “system off to save battery” when the Battery Management System (BMS) detects a low charge.

This is because the vehicle’s BMS shuts off certain electronics to save battery life. Nonetheless, if it happens very often and consistently, there may be a problem.

This problem could be caused by a weak battery. A battery test must be performed before determining the state of the battery, and areplacement or recharge may be required.

However, if the battery has been replaced recently, the BatteryManagement System should be reset.

This basically informs the system that a new battery has been installed and it can monitor the state of charge accordingly.

A new battery costs around 200 dollars according to RepairPal, with parts and labor included.

Ford F-150 Keeps Saying Trailer Disconnected

The F-150 is great for towing small to medium sized trailers. But owners started to experience “trailer disconnected” warnings with an audible chime while towing, even though the trailer was plugged in properly and the lights and brakes worked as intended.

This could be the effect of a few factors, listed from most to least likely:

  • Integrated Trailer Brake Controller needs updating
  • Poor connections at trailer wiring
  • Integrated Trailer Brake Controller needs replacement

Ford dealers can perform a quick module update on the Integrated Brake Controller.

This might require a small service fee, or may be done free of charge depending on the relationship with your dealer and the vehicle’s warranty.

Some owners found if they cleaned up the connector and applied dielectric grease, the problem was seemingly eradicated. This is due to a better electrical connection between the truck and trailer.

In very few cases, the Brake Controller may require replacement. However, this is uncommon.

Software updates and wiring should be extensively checked for faults first.

Related:

Ford F-150 Keeps Cranking but Won’t Start

This issue is very common among 2009-2014 F-150s. The most prominent cause for this issue among F-150s in this model year range is a burnt fuse.

A burnt fuse causes an open in an electrical circuit, and in this case, will prevent the fuel pump for operating.

If your F-150 cranks but does not start, check fuse #27. If it is burnt, it needs to be replaced.

The fuse does not “pop” due to an electrical short, rather it melts becauseof poor contact to the fuse box terminals.

To prevent this from happening again, Ford sells a fuse relocation kit forabout $20, but it requires soldering.

For this reason, the repair should be done by a professional. The Technical Service Bulletin issued by Ford states it should take about half an hour, so labor should not hurt your wallet too badly.

The part number for this kit is EL3Z_14293-A.

It’s worth noting that if your F-150 does not fall under model years 2009- 2014, you should still check the fuel pump fuse. If the fuse is okay, other possible causes could be:

  • Faulty fuel pump
  • Fuel pump wiring
  • Clogged fuel filter
  • Defective spark plugs/ignition system
  • Inertia switch

There are many components that could fail, leaving you with a truck that cranks but still won’t start. Most will have to be diagnosed and repaired by a professional.

Though, it’s worth mentioning that older F-150s are known to have an inertia switch. This switch is essentially a safety item used to stop the flow of fuel in the event of a collision.

A collision does not always have to take place for the inertia switch to betriggered though. Sometimes just hitting a pothole or slamming a door toohard can set it off, so it’s worthwhile to check the inertia switch before towing the vehicle to a shop.

The inertia switch for a ford f150 is located underneath the glovebox. The switch has a red button, if the button is raised, the inertia switch has been set off. Push it in to supply power back to the fuel pump, and try to start the vehicle.

Ford F-150 Won’t Start in Cold Weather

A ‘no start’ in cold weather is an issue F-150 owners have reported, however cold weather is hard on many vehicle’s starting systems.

Here’s a list of common cold-weather starting problems:

Battery

If the engine does not crank, the first thing to check is your F-150’s battery.

When the cold weather comes, batteries do not perform as well as they should.

A proper battery test needs to be performed in order to determine the state of the battery. Some shops or even auto part stores may test your battery free of charge.

If the battery is testing properly, but still seems to underperform, it should be confirmed that you are using the right size battery.

Car batteries have a rating called cold cranking amps (CCA).

A Ford F-150 with a 6-cylinder engine may have a battery with a lower CCA rating than a F-150 with an 8-cylinder engine does.

All too often the wrong battery gets installed by a former shop or previous owner, and when winter arrives, current owners are left scratching theirheads.

According to RepairPal, battery replacement usually cost approximately 200 dollars.

Please also read our article: Fords and rusting

Wrong Viscosity Engine Oil

If the engine oil is too thick in your F-150 when the temperature drops, it could cause a no start.

This happens as temperature drops, because oilthickness increases, placing excessive resistance on internal engine partsas they attempt to turn over.

Engine oil has a temperature rating, usually referred to as winter grade.

The first number followed by the letter “W” in oil viscosity indicates the thickness of the oil. “W” stands for winter.

This is why most manufacturers recommend running oils such as 0W20 inplaces like northern U.S. and Canada.

We strongly recommend using the proper grade of oil to prevent unwanted no starts from happening in the winter.

Check with your local Ford dealeron what they recommend using in your engine.

Frozen Fuel Lines

Moisture can find its way into your F-150s fuel system and cause it tocrank but not start.

This is due to the moisture freezing up, and blocking the fuel from gettingto the engine.

Certain additives can be used as a prevention method, otherwise you’ll just have to get it into a warm shop until it thaws.

Related: How Long Do Ford F-150 Last?

Ford F-150 No Electrical Power

Having an F-150 with no electrical power can be troublesome. The truck does not start, run, and nothing seems to work, not even the headlights.

It’s important to note that owners should have the battery checked andtested first. Faulty batteries are responsible for the vast majority of lost electrical power complaints.

However, if the battery is in good working condition, then connections tothe battery are the next most likely issue. Terminals need to be clean andtight.

But when an electrical problem stems from something different than the problems mentioned above, a professional technician should be involved.

It may be a vast number of things – a bad ground, blown fuse, or even something as complicated as a control module.

Either way, electrical issues have a wide range of causes, and varying cost ofrepair. It can be difficult to gauge how expensive an electrical repair maybe.

That’s why it’s important to have your vehicle diagnosed and repaired bysomeone with plenty of experience.

You might also be interested in our article: Ford F-150 Beeping Problems? (Quick Troubleshooting Guide)

Ford F-150 No Power When Accelerating

Listed below are some of the main reasons why your F-150 may be experiencing no power on acceleration:

Intercooler Condensation

Most F-150 owners that came across this issue had Ecoboost engines.

So, they brought their trucks into a Ford dealership to have theminvestigated.

What the dealers found was condensation in the intercooler. Intercoolers cool the air on turbocharged engines before it gets burned.

When the intercooler has a build-up of condensation, the moisture in the cooled air enters the engine and causes hesitation or misfires. This seemingly always happens on acceleration, or 100 percent load.

Ford addressed this problem by moving the air deflector on theintercooler. New models have an updated intercooler.

You might also be interested in our article, Ram 1500: 16 common problems

Clogged Catalytic Converters

Catalytic converters are a device used in the exhaust to reduce emissions.

A clogged catalytic converter can happen if your F-150 is starting to getold.This will most definitely cause a major loss of power when trying toaccelerate, as gases flowing out of the exhaust are extremely restricted.

The average cost for a Ford F-150 catalytic converter replacement is between $1,312 and $1,338, according to RepairPal. The converter itself ismade up of precious metals, which is why the repair tends to be expensive.

Spark Plugs

One of the most common causes of this complaint on any vehicle is worn spark plugs.

Spark plugs are responsible for igniting the air/fuel mixture in the engine.

If spark plugs are worn, they will not ignite the air/fuel mixture, causingreduced power and therefore a reduction in power when accelerating.

Related:

Resources

https://www.ford.com/trucks/f150/models/

  • Ford F-150: 8 Common Problems (Useful Solution Guide) - Engine Patrol (2)

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Ford F-150: 8 Common Problems (Useful Solution Guide) - Engine Patrol (2024)

FAQs

What is the problem with the 3.5 L EcoBoost engine? ›

One of the most common 3.5L EcoBoost Problems is Carbon Accumulation in the Ignition system. Carbon build-up is common in the ignition systems of 3.5L EcoBoost engines compared to naturally aspirated models like the 5.0L V8 engine or 3.3L V6, resulting in more frequent need for changing spark plugs and ignition coils.

Is the Ford 3.5 V6 twin turbo a good engine? ›

The 3.5L V-6 variant lives at the lineup's center and offers prodigious power to everything from the Fusion sedans to F-150 trucks. In general, the 3.5L Ecoboost continues to grow its fan base due to its strength and durability. Still, some issues remain common on a few variants of this engine.

What year was the F-150 bad? ›

The best Ford F-150 models years are 2019 - 2023, 2017, 2006 - 2009, 2003, and 1996. The worst model years of the Ford F-150 are 2018, 2010 - 2016, 2004 - 2005, and 1997 - 2002. This is based on reported problems, consumer feedback and ratings from major automotive review sites.

What is the best Ford F-150 engine? ›

At the top of our best Ford F-150 engines list is the outstanding High-Output 3.5L EcoBoost®. This powertrain is exclusive to the Ford F-50 Raptor®. If you are an off-roading champion looking for enough gusto to take on any terrain, this is the best Ford F-150 engine for you.

Which EcoBoost engine to avoid? ›

Models from around 2011 to 2014 were more frequently reported to have issues where coolant would leak due to cylinder head cracks or failures in the seals. Ford has said the coolant hose on the 1.0 Ecoboost engines of cars built between October 2011 and October 2013 can potentially fail at high temperatures.

What is the life expectancy of a 3.5 L EcoBoost? ›

How long do Ford EcoBoost engines last? - Quora. These engines can easily last 300,000 miles if you change your oil every 5,000 miles or less, and change your coolant every 30,000–40,000 miles.

What is the Ford 3.5 EcoBoost lawsuit? ›

Who: Plaintiffs Trevor Nelson and Sarah Nelson filed a class action lawsuit against Ford Motor Co. Why: The Nelsons argue vehicles equipped with Ford EcoBoost engines are at risk of overheating and potentially catching fire, and that the automaker has failed to provide a remedy to fix the alleged defect.

Do all 3.5 EcoBoost have timing chain issues? ›

Illuminated Check Engine Light — This can indicate a range of timing-related problems, often linked to timing chain wear or failure. Not all Ford 3.5L Ecoboost engines will experience these timing chain issues, and the extent of the problems can vary between vehicles.

Which is better, 5.0 or 3.5 EcoBoost? ›

Horsepower & Torque

Both F-150 engines provide plenty of horsepower and torque, guaranteed to get the job done right. The high-output 3.5L V6 EcoBoost engine is rated at 450 horses. This rating is much higher when compared to the 5.0L F-150 V8 engine that is rated at 395-horsepower.

Which F-150 to avoid? ›

If you want a F-150, but also want to avoid engine problems, then steer away from getting model years 2004-2008, 2010, and 2015-2017.

What is the best year F-150 to buy? ›

2020-2024 Ford F-150

If you're concerned with getting the most updated technology and the most groundbreaking features, then any model after 2020 is going to be the best used Ford F-150 model for you.

What year does the F-150 have transmission problems? ›

Ford is recalling over 550,000 F-150 pickup trucks from the 2014 model year because their automatic transmission may suddenly downshift into first gear, which could cause a loss of vehicle control and lead to a crash. Ford previously issued two recalls for older F-150 models for the same issue.

What year is the F-150 most reliable? ›

For those considering a used Ford F-150, models from the years 2009 to 2014 are often regarded as the most reliable. These years saw Ford refining their engine technology and improving overall build quality.

What was Ford's most reliable engine? ›

Reaching over 500,000 miles on average, the 6.7 Power Stroke engine is the best in reliability, with some Ford enthusiasts reporting the success of their diesel engines at 1.3 million miles.

Which F-150 is the strongest? ›

The 2024 Ford F-150 Raptor R Is the Most Powerful Truck

We're talking about the spirit of the incredible 2024 Ford F-150 Raptor R, a spectacle of engineering prowess.

What years to avoid 3.5 EcoBoost? ›

Are there any problematic years between 2015 and 2020 for the 3.5L Ecoboost engine that should be avoided? Appreciate the guidance! Yes, 2017 and 2019 have failed cam phasers, Ignition coil & spark plug issues, and rattle noise issues hence they should be avoided.

Has Ford fixed the EcoBoost problems? ›

Answered by David Ross. Ford introduced a revised EcoBoost engine around 2019 which addressed many of the issues of earlier examples, so we would expect a car that is less than two years old to have this later version.

When did Ford fix the 3.5 EcoBoost engine? ›

The 3.5-liter V-6 started as a direct fuel injection engine when it debuted in Ford vehicles in 2010. But for the 2017 and later model years, Ford redesigned the 3.5-liter EcoBoost to improve its performance.

References

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